CNC composite moulds · Giżycko, Poland

Composite moulds and plugs made to order

From a 3D file, drawing or scan — through a CNC plug and a composite mould — to the finished part. Machining up to 16 m in length, 3D scanner inspection.

Specification

Machining length 16 m

Simultaneous machining 5-axis

Scanner inspection 3D

Completed orders 600+

Get a quote 5-axisup to 16 m3D printing

Yacht deck mould — CNC plug and laminate

Laminate moulds and plugs

CNC milling of composite moulds and plugs

We make 5-axis milled plugs and patterns, and on them dimensionally stable laminate moulds polished to a high gloss. From the finished mould we produce parts — as one-offs and in series.

Moulds for boat and yacht production
Plugs and patterns for laminating
Moulds for composite parts and the automotive industry
Materials: modelling foams, MDF, resins, composites
Large-format machining up to 16 m in length
Mould inspection with a 3D scanner against the CAD model

Get a quote

LAMDO 5-axis CNC milling machine with a pellet 3D printing head

3D printing head on the LAMDO 5-axis machine printing a polymer part

Machine 1 · 5-axis + 3D printing

5-axis CNC with large-format 3D printing

Simultaneous 5-axis machining of complex shapes, sculptures and moulds in a single set-up. The same machine prints large parts in polymer.

Working envelope: 4100 × 2100 × 1000 mm
Precision: 0.1 mm
3D printing: up to 12 kg/h
Materials: wood, MDF, foam, composites, plastics

LAMDO 3-axis CNC router with a 4000 × 2000 × 500 mm working envelope

Machine 2 · 3-axis

3-axis CNC for cutting and series

A large bed for sheet material, flat parts and nested cutting — fast turnaround for one-offs and series production.

Working envelope: 4000 × 2000 × 500 mm
Sheet cutting and flat parts
One-offs and series
Materials: wood, MDF, plywood, plastics

LAMDO large-format 5-axis gantry CNC machine for parts up to 16 m

Machine 3 · 5-axis · up to 16 m

Large-format 5-axis CNC

Our largest machine, built for hulls, moulds and large structures. Parts up to 16 m in length.

Working envelope: 10 000 × 3700 × 1700 mm
Machining up to 16 m in length
Simultaneous 5-axis machining
Hulls, decks, moulds, large structures

Large-format 3D printing

Printing specification

Standard materials: PE, PP — also carbon, glass or natural fibre reinforced
On request: ABS, PLA, PA, PC, PET, PPS, PEEK, PEKK
Nozzles: 4–25 mm
Output: up to 12 kg/h, up to 20 m/min
Angled printing: up to 45° without supports

Solid wood

oak, lime, beech, ash

MDF / plywood

any thickness

Plastics

POM, PA, PE, PMMA, PVC

Composites

Prolab, foams, resins

3D file or drawing

We discuss the project and choose the technology.

3D scan

No file? We will scan your part.

CNC plug

We mill the master — MDF or polystyrene with paste.

Finishing

The plug is sanded by hand.

Mould

Dimensionally stable laminate, polished to a high gloss.

3D inspection

The mould is compared with the model using a 3D scanner.

Finished parts

We make parts from the mould — one-offs and series.

One mould → many finished parts

Yacht deck mould

CNC plug + laminate

Yacht hull plug

MDF + filler

Donkey sculpture

CNC milling

Race car model

Prolab tooling board

Torsos

Oak

Composite mould

Laminate

Head model

MDF

Decorative gondola

MDF block · 2470×1230 mm

One supplier, one responsibility

File, 3D scan, plug, mould and finished parts — the whole chain in one workshop.

Machines run three shifts

Shorter lead times, including on large orders.

3D scanner inspection

Every mould is compared with the CAD model before it goes into production.

Shipyard experience

We build our own boats under the Lamdo Yachts name, so we know composites from the inside.

One-offs and series

From a single prototype to repeatable production from one mould.

600+ orders since 2018

Plugs, moulds, prototypes and large-format parts for clients across many industries.

FAQ

Frequently asked questions

Which materials do you machine on CNC?

Wood, plywood, MDF, composites and laminates, modelling foams and plastics (POM, PA, PE, PMMA, PVC). We will choose the right material for your project.

How large can the parts be?

We have three CNC machines. The largest has a 10 000 × 3700 × 1700 mm working envelope and machines parts up to 16 m in length — for example yacht hulls and moulds. Smaller parts are made on our 4100 × 2100 × 1000 mm (5-axis) and 4000 × 2000 × 500 mm (3-axis) machines.

How accurate is the machining?

We mill to a precision of 0.1 mm in simultaneous 5-axis machining — complex geometry included, in a single set-up.

In what format should I send my project?

We accept STEP, IGES, STL, DXF and other files, as well as drawings and photos. No file? We can 3D-scan your part or prepare the model as part of our CAD/CAM support.

How quickly will I receive a quote?

We usually prepare a quote within 24 hours of receiving your description or file.

Do you make one-offs?

Yes — we handle one-off production (prototypes, models) as well as series.

Where are you based and do you ship finished parts?

Our workshop is in Giżycko, Poland, and we deliver finished parts in Poland and abroad — transport is agreed with each quote.