Renewables · large-format parts

Moulds and composites for renewables

Large composite parts — such as covers and housings — and the moulds to produce them. 5-axis milling up to 16 m in length, laminate moulds, 3D scanner inspection.

Specification

Working envelope 10 000 × 3700 × 1700 mm

Machining length up to 16 m

Scanner inspection 3D

Machine operation 3 shifts

Get a quote CoversHousingsMoulds

For the renewable energy sector

Large composite parts and the moulds to produce them

The process we use to make hull and deck moulds for yachts works wherever a large, repeatable composite part is needed. We make the plug, the mould and the finished parts — one-offs and series.

Composite covers and housings
Large-format plugs and moulds up to 16 m
Moulds in dimensionally stable laminate
Mould inspection with a 3D scanner against the CAD model
Advice: process, flanges and mould splits
Machines run three shifts

Get a quote

Covers and housings

Large composite parts made from a mould — one-offs and series.

Plugs

Plugs milled on 5 axes from MDF, or from polystyrene with paste, and sanded by hand.

Laminate moulds

Dimensionally stable laminate, polished to a high gloss. We advise on flanges and mould splits.

Machining up to 16 m

5-axis gantry machine: 10 000 × 3700 × 1700 mm working envelope.

3D inspection

We compare the mould with the CAD model using a 3D scanner before it goes into production.

3D-printed prototype

3D printing at up to 12 kg/h in PE and PP, including carbon- or glass-fibre-filled grades, finished by milling.

This shows what our machines and mould-making process can do. The work below comes from other industries — the same technology, a different application. Describe your project and we will assess its feasibility.

LAMDO 5-axis CNC milling machine with a pellet 3D printing head

3D printing head on the LAMDO 5-axis machine printing a polymer part

Machine 1 · 5-axis + 3D printing

5-axis CNC with large-format 3D printing

Simultaneous 5-axis machining of complex shapes, sculptures and moulds in a single set-up. The same machine prints large parts in polymer.

Working envelope: 4100 × 2100 × 1000 mm
Precision: 0.1 mm
3D printing: up to 12 kg/h
Materials: wood, MDF, foam, composites, plastics

LAMDO 3-axis CNC router with a 4000 × 2000 × 500 mm working envelope

Machine 2 · 3-axis

3-axis CNC for cutting and series

A large bed for sheet material, flat parts and nested cutting — fast turnaround for one-offs and series production.

Working envelope: 4000 × 2000 × 500 mm
Sheet cutting and flat parts
One-offs and series
Materials: wood, MDF, plywood, plastics

LAMDO large-format 5-axis gantry CNC machine for parts up to 16 m

Machine 3 · 5-axis · up to 16 m

Large-format 5-axis CNC

Our largest machine, built for hulls, moulds and large structures. Parts up to 16 m in length.

Working envelope: 10 000 × 3700 × 1700 mm
Machining up to 16 m in length
Simultaneous 5-axis machining
Hulls, decks, moulds, large structures

Large-format 3D printing

Printing specification

Standard materials: PE, PP — also carbon, glass or natural fibre reinforced
On request: ABS, PLA, PA, PC, PET, PPS, PEEK, PEKK
Nozzles: 4–25 mm
Output: up to 12 kg/h, up to 20 m/min
Angled printing: up to 45° without supports

3D file or drawing

We discuss the project and choose the process.

3D scan

No file? We will scan your part.

CNC plug

We mill the plug — MDF, or polystyrene with paste.

Finishing

The plug is sanded by hand.

Mould

Dimensionally stable laminate, polished to a high gloss.

3D inspection

A 3D scanner compares the mould with the CAD model.

Finished parts

Parts from the mould — one-offs and series.

One mould → many finished parts

Composite mould

Laminate

Large plug under a CNC machine in the LAMDO workshop

Large plug being machined

CNC workshop · Giżycko

Yacht deck mould

CNC plug + laminate

5-axis gantry machine

Machining up to 16 m

Yacht hull plug

MDF + filler

One supplier, one responsibility

File, 3D scan, plug, mould and finished parts — the whole chain in one workshop.

Machines run three shifts

Shorter lead times, including on large orders.

3D scanner inspection

Every mould is compared with the CAD model before it goes into production.

Shipyard experience

We build our own boats under the Lamdo Yachts name, so we know composites from the inside.

One-offs and series

From a single prototype to repeatable production from one mould.

600+ orders since 2018

Plugs, moulds, prototypes and large-format parts for clients across many industries.

FAQ

Questions about parts for renewables

What parts can you make for the renewable energy sector?

Large composite parts — such as covers and housings — as well as the plugs and moulds used to produce them. We discuss every project individually and choose the right process.

How large are the parts you can machine?

Our largest 5-axis machine has a 10 000 × 3700 × 1700 mm working envelope and machines parts up to 16 m long. Smaller parts are made on machines with 4100 × 2100 × 1000 mm (5-axis) and 4000 × 2000 × 500 mm (3-axis) envelopes.

Do you make only moulds, or finished parts as well?

Both. We make the plug, a mould in dimensionally stable laminate polished to a high gloss, and finished parts from that mould — one-offs and series.

How do you check mould dimensions?

We scan the finished mould with a 3D scanner and compare it with the CAD model before it goes into production.

We only have an existing part or a drawing. Is that enough?

Yes. We work from a 3D file, a drawing or individual arrangements, and we can 3D-scan an existing part.

Can you make a prototype before the mould?

Yes. On our 5-axis machine we 3D-print at up to 12 kg/h — in PE and PP, including carbon-, glass- or natural-fibre-filled grades — and finish the print by CNC milling.

Moulds and composites for renewables

Large composite parts and the moulds to produce them

What we can make for renewables

Covers and housings

Plugs

Laminate moulds

Machining up to 16 m

3D inspection

3D-printed prototype

Three CNC machines — from mid-size parts to 16 m

5-axis CNC with large-format 3D printing

3-axis CNC for cutting and series

Large-format 5-axis CNC

Printing specification

From documentation to a series of parts

3D file or drawing

3D scan

CNC plug

Finishing

Mould

3D inspection

Finished parts

Large-format moulds and plugs from our workshop

Fast. Accurate. Flexible.

One supplier, one responsibility

Machines run three shifts

3D scanner inspection

Shipyard experience

One-offs and series

600+ orders since 2018

Questions about parts for renewables

Send your file — quote within 24 h