Mon–Fri 7:00–18:00 CET · Giżycko, Poland
Yachts and boats · plugs and moulds for shipyards

Plugs and moulds for shipyards

Plugs and moulds for hulls, decks and interior parts — 5-axis milled up to 16 m in length. From a 3D file or scan to a laminate mould and finished parts, one-offs and series.

Specification
Machining length up to 16 m
Working envelope 10 000 × 3700 × 1700 mm
Scanner inspection 3D
Completed orders 600+
Get a quote HullsDecksInteriors
Yacht deck mould — CNC plug and laminate

Hulls, decks and interiors — from plug to mould

We mill plugs on a 5-axis machine, build dimensionally stable laminate moulds on them, polished to a high gloss, and produce finished parts from those moulds. We build our own yachts under the Lamdo Yachts name, so we know what a shipyard expects from a mould.

  • Hull and deck plugs up to 16 m in length
  • Laminate moulds polished to a high gloss
  • Plugs and moulds for interior parts
  • Advice on process, flanges and mould splits
  • 3D scanner inspection of the mould against the CAD model
  • Finished parts from the mould — one-offs and series
Get a quote

What we make for shipyards

One supplier from 3D file to finished laminate part.

01

Hull plugs

Hull plugs 5-axis milled from MDF or from foam with paste, sanded by hand. Machining up to 16 m in length.

02

Deck plugs and moulds

A CNC-milled deck plug and a laminate mould built on that plug.

03

Interiors and details

Plugs and moulds for yacht interior parts — smaller details are machined on our 5-axis machine to a precision of 0.1 mm.

04

Laminate moulds

Dimensionally stable laminate with a surface polished to a high gloss. We advise on flanges and mould splits.

05

3D scan

No file? We scan the existing part and prepare the model from the scan.

06

Finished parts

From the finished mould we make parts — from a single piece to a series.

The design goes onto the machine. A plug comes off it.

We work from a 3D file, a drawing or a 3D scan. Below are two examples from our workshop — the design and the finished part.

Design drawing of a yacht hull
Yacht hull plug made of MDF and filler
Yacht hull plugMDF + filler
Design drawing of a yacht deck mould
Yacht deck mould — CNC plug and laminate
Yacht deck mouldCNC plug + laminate

Three CNC machines — from mid-size parts to 16 m

3- and 5-axis milling, large-format 3D printing and machining up to 16 m in length. The machines run three shifts, which keeps lead times short on large jobs too.

5-axis CNC with large-format 3D printing

Simultaneous 5-axis machining of complex shapes, sculptures and moulds in a single set-up. The same machine prints large parts in polymer.

  • Working envelope: 4100 × 2100 × 1000 mm
  • Precision: 0.1 mm
  • 3D printing: up to 12 kg/h
  • Materials: wood, MDF, foam, composites, plastics
LAMDO 3-axis CNC router with a 4000 × 2000 × 500 mm working envelope

3-axis CNC for cutting and series

A large bed for sheet material, flat parts and nested cutting — fast turnaround for one-offs and series production.

  • Working envelope: 4000 × 2000 × 500 mm
  • Sheet cutting and flat parts
  • One-offs and series
  • Materials: wood, MDF, plywood, plastics
LAMDO large-format 5-axis gantry CNC machine for parts up to 16 m

Large-format 5-axis CNC

Our largest machine, built for hulls, moulds and large structures. Parts up to 16 m in length.

  • Working envelope: 10 000 × 3700 × 1700 mm
  • Machining up to 16 m in length
  • Simultaneous 5-axis machining
  • Hulls, decks, moulds, large structures

From 3D file to finished laminate part

We work from documentation, a 3D model or individual arrangements. We advise on the process, flanges and mould splits.

01

3D file or drawing

We discuss the project and choose the process.

02

3D scan

No file? We scan your part.

03

CNC plug

We mill the plug — MDF, or foam with paste.

04

Finishing

The plug is sanded by hand.

05

Mould

Dimensionally stable laminate, polished to a high gloss.

06

3D inspection

A 3D scanner compares the mould with the CAD model.

07

Finished parts

Parts from the mould — one-offs and series.

One mould → many finished parts

Our work for the yacht industry

Hull and deck plugs, laminate moulds and large-format machining in our workshop in Giżycko, Poland.

Fast. Accurate. Flexible.

01

One supplier, one responsibility

File, 3D scan, plug, mould and finished parts — the whole chain in one workshop.

02

Machines run three shifts

Shorter lead times, including on large orders.

03

3D scanner inspection

Every mould is compared with the CAD model before it goes into production.

04

Shipyard experience

We build our own boats under the Lamdo Yachts name, so we know composites from the inside.

05

One-offs and series

From a single prototype to repeatable production from one mould.

06

600+ orders since 2018

Plugs, moulds, prototypes and large-format parts for clients across many industries.

Questions from shipyards and boat builders

How large a hull or mould can you make?

Our largest machine — a 5-axis gantry milling machine — has a working envelope of 10 000 × 3700 × 1700 mm and machines parts up to 16 m in length. It is designed precisely for hulls, moulds and large structures.

What do you mill hull and deck plugs from?

We mill the plug from MDF or from polystyrene foam coated with paste, then sand it by hand. Example: a yacht hull plug made of MDF with filler.

Do you also make the mould and finished laminate parts?

Yes. On the plug we build a mould in dimensionally stable laminate, polished to a high gloss. From the finished mould we produce parts — one-offs and series.

How do you check the accuracy of a mould?

Every finished mould is inspected with a 3D scanner and compared with the CAD model before it goes into production.

We have no 3D model of the hull. Is that a problem?

No. We work from a 3D file, a drawing or individual arrangements. If you have an existing part, we 3D-scan it and prepare the model from the scan.

Can you help design the mould split?

Yes — we advise on the process, flanges and mould splits. We build our own yachts under the Lamdo Yachts name, so we know composite production from the shipyard side.

Send your file — quote within 24 h

Attach a 3D file, drawing or photo and tell us what you need. We reply with a quote within 24 hours.

STEP, IGES, STL, DXF, OBJ, 3MF, PDF, JPG, PNG or ZIP. Larger file? Email it to cnc@lamdo.com.pl.

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