GRP laminate parts · Giżycko, Poland

GRP laminate parts made to order

Finished laminate parts from our own moulds — from the CNC plug, through the mould, to parts as one-offs or in series. Large parts too, up to 16 m in length.

Specification

Machining length up to 16 m

Full chain Plug → mould → part

Scanner inspection 3D

Completed orders 600+

Get a quote Laminate mouldsOne-off & seriesup to 16 m

Green laminate mould with a glossy surface in the LAMDO workshop

Laminate = GRP composite

Laminate parts — from plug to finished part

By laminate we mean fibre-reinforced plastic (GRP composite) — the material used for boat hulls and decks, not laminate flooring or HPL panels. We cover the whole chain: CNC plug, laminate mould and finished parts from that mould. See also our CNC milling and composite moulds.

Finished GRP laminate parts — one-offs or series
Dimensionally stable laminate moulds, polished to a high gloss
CNC plugs in MDF or foam with paste, sanded by hand
Large parts — plugs machined up to 16 m in length
Mould inspection with a 3D scanner against the CAD model
Shipyard experience — we build our own Lamdo Yachts

Get a quote

CNC-milled MDF plug before sanding — the master for a laminate mould — 01 **CNC plug** Plug milled from MDF — the material layers are still visible before sanding.

Green laminate mould with a glossy surface next to a part taken out of the mould — 02 **Laminate mould** Mould laminated on the plug — a glossy laminate working surface.

Orange laminate part released from the mould, with the green mould behind it — 03 **Finished part** Laminate part released from the mould — one mould, many such parts.

Finished parts from the mould

Laminate parts formed in the mould — from a single piece to a series.

Laminate moulds

Dimensionally stable mould with a surface polished to a high gloss, used to produce further parts.

Plugs for moulds

Plug CNC-milled from MDF or from foam coated with paste, then sanded by hand.

Large parts

Our 5-axis machine with a 10 000 × 3700 × 1700 mm envelope machines plugs up to 16 m — e.g. boat hulls and decks.

3D scanner inspection

We compare the mould with the CAD model using a 3D scanner before production starts.

3D scan & CAD/CAM

No file? We 3D-scan the existing part and prepare the model with our in-house CAD/CAM support.

Shipyards and manufacturers: see our CNC milling, plugs and composite moulds up to 16 m.

LAMDO 5-axis CNC milling machine with a pellet 3D printing head

3D printing head on the LAMDO 5-axis machine printing a polymer part

Machine 1 · 5-axis + 3D printing

5-axis CNC with large-format 3D printing

Simultaneous 5-axis machining of complex shapes, sculptures and moulds in a single set-up. The same machine prints large parts in polymer.

Working envelope: 4100 × 2100 × 1000 mm
Precision: 0.1 mm
3D printing: up to 12 kg/h
Materials: wood, MDF, foam, composites, plastics

LAMDO 3-axis CNC router with a 4000 × 2000 × 500 mm working envelope

Machine 2 · 3-axis

3-axis CNC for cutting and series

A large bed for sheet material, flat parts and nested cutting — fast turnaround for one-offs and series production.

Working envelope: 4000 × 2000 × 500 mm
Sheet cutting and flat parts
One-offs and series
Materials: wood, MDF, plywood, plastics

LAMDO large-format 5-axis gantry CNC machine for parts up to 16 m

Machine 3 · 5-axis · up to 16 m

Large-format 5-axis CNC

Our largest machine, built for hulls, moulds and large structures. Parts up to 16 m in length.

Working envelope: 10 000 × 3700 × 1700 mm
Machining up to 16 m in length
Simultaneous 5-axis machining
Hulls, decks, moulds, large structures

Large-format 3D printing

Printing specification

Standard materials: PE, PP — also carbon, glass or natural fibre reinforced
On request: ABS, PLA, PA, PC, PET, PPS, PEEK, PEKK
Nozzles: 4–25 mm
Output: up to 12 kg/h, up to 20 m/min
Angled printing: up to 45° without supports

File or drawing

STEP, IGES, STL, DXF, a drawing or a photo. Quote within 24 h.

3D scan

No file? We 3D-scan your part.

CNC plug

Milled from MDF, or from foam with paste.

Hand sanding

The plug is sanded and finished by hand.

Mould

Dimensionally stable laminate, polished to a high gloss.

3D inspection

A 3D scanner compares the mould with the CAD model.

Finished parts

Parts from the mould — one-offs or series.

One mould → many finished laminate parts

Green laminate mould next to an orange part taken out of the mould

Laminate mould and part

High-gloss mould

Laminate mould

High-gloss surface

Yacht hull plug

MDF + filler

Yacht deck plug

CNC plug for a mould

MDF plug after CNC roughing, with visible machining layers

Plug after roughing

MDF · CNC milling

Large MDF plug lifted by a crane at the 5-axis CNC machine in the LAMDO workshop

Large plug at the machine

CNC workshop · Giżycko

5-axis gantry CNC

Machining up to 16 m

FAQ

Questions about laminate parts

What do you mean by laminate parts?

Parts made of fibre-reinforced plastic (GRP composite) formed in a mould — not laminate flooring or HPL panels. We make the CNC plug, the laminate mould and the finished parts from that mould.

Do you make one-offs or only series?

Both. We produce parts from the finished mould as one-offs or in series — the mould stays available for repeat orders.

How large can a laminate part be?

Our largest machine — a 5-axis CNC with a 10 000 × 3700 × 1700 mm working envelope — machines plugs up to 16 m in length. That lets us make large parts too, such as boat hulls and decks.

I have no mould or plug. Where do you start?

From a 3D file (STEP, IGES, STL, DXF), a drawing or a photo. If you have an existing part, we 3D-scan it and build the model from the scan. CAD/CAM support is in-house.

How do you check the accuracy of the mould?

We inspect the mould with a 3D scanner and compare it with the CAD model before we start producing parts from it.

Where does your laminate experience come from?

We build our own yachts under the Lamdo Yachts name, so we know composite production from the shipyard side — from the hull plug to finished parts from the mould. Since 2018 we have completed more than 600 orders.